Winget Crocker RP1500XD Operations Instructions

Browse online or download Operations Instructions for Mixers Winget Crocker RP1500XD. Winget Crocker RP1500XD Operating instructions User Manual

  • Download
  • Add to my manuals
  • Print

Summary of Contents

Page 1 - OPERATION MANUAL

CUMFLOW RP100XD HD ROTATING PAN MIXER PARTS & OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER L

Page 2 - SECTION 4 MIXER SPARE PARTS

8.2 Mixer star blades to be checked daily for damage.8.3 Pan rim and base wearing plates must be replaced before excessive wear causesdistortion.8.4 E

Page 4

OPERATINGANDMAINTENANCE MANUALSECTION 2INSTALLATION AND OPERATINGINSTRUCTIONS

Page 5

PRE-INSTALLATIONOn arrival of the equipment it is advisable to check that all packages listed on theconsignment note have been received.The equipment

Page 6

INSTALLATIONPlease refer to the contract arrangement and site instructions as applicable.It is recommended that a concrete foundation (to take foundat

Page 7

OPERATING THE MIXERPrior to start up, the following points should be checked:-1) That there is oil in a) the pan drive gearboxb) the star drive gearbo

Page 8

OPERATING THE MIXERSAFETY NOTESNever operate the mixer unless you have read and fully understand the contentsof the Operato

Page 9

Decals and Instruction Plates are attached to the equipment to warn againsthazards and assist in the safe operation of the equipment, if they becomeda

Page 10

trolley can be braced as described above, the handle pulled backwards againstthe stops and the pan transported back to mixer where the pan can be easi

Page 11 - INSTALLATION DRAWING

OPERATINGANDMAINTENANCE MANUALSECTION 3TECHNICAL SPECIFICATIONAND MAINTENANCE

Page 12 - SECTION 2

INDEXSECTION 1 GENERAL INFORMATION1.1. Company Details1.2. Important Notice1.3. Mixer Operational and Safety Requirements1.4 Installation DrawingSECTI

Page 13 - PRE-INSTALLATION

TECHNICAL SPECIFICATION OFCUMFLOW RP100XD HDCAPACITIES: Maximum Batch Capacity by Weight 200 kgsby Volume 140 litresBatch capacity and outputs will va

Page 14 - INSTALLATION

MAINTENANCE OF MIXERIMPORTANT NOTE:Ensure that all maintenance is carried out in accordance with the Parts and Operating Manualand Proprietary Manufac

Page 15 - OPERATING THE MIXER

MAINTENANCE AND LUBRICATIONNOTE:ALWAYS ENSURE APPARATUS IS ISOLATED FROM MAINS SUPPLY BEFORECOMMENCING MAINTENANCE. IF N

Page 16

MAINTENANCE FOR GEAR UNITSMAINTENANCE OF THE MOTORSThe surface of the housing as well as the cover lattice of the fan bonnet should be keptclean in or

Page 17

LUBRICATION CHART

Page 18

OPERATINGANDMAINTENANCE MANUALSECTION 4 MIXER SPARE PARTS

Page 19 - SECTION 3

RP100XD HD MIXING PAN & DRIVE

Page 20 - TECHNICAL SPECIFICATION OF

RP100XD HD MIXING PAN & DRIVE1 CR549026 PAN MIXING HD 13 CR210136 PAN RACK 14 CR520179 CONICAL SHAFT 15 CR560006 FELT SEAL 26 CR1501

Page 21 - MAINTENANCE OF MIXER

(2)RP100XD HD MIXING PAN & DRIVE33 CR640003 EYE LIFTING 433A 10S05 WASHER FLAT 1/2" 433B CR241587 NUT 5/8" BSW NYLOC 4

Page 22 - OBTAINED

RP100XD HD STAR DRIVE ASSEMBLY

Page 23 - MAINTENANCE FOR GEAR UNITS

SECTION 6 ELECTRICAL SYSTEM6.1 Electrical Instructions6.2 Wiring DiagramsSECTION 7 MISCELLEANEOUS7.1 Noise DetailsThe contents of this handbook altho

Page 24 - LUBRICATION CHART

RP100XD HD STAR DRIVE ASSEMBLY1 CR229062 MOTOR GEAR UNIT STAR DRIVE 11A 555114904 SHIM GEAR MOTOR UNIT A/R1B V2005269 PLUG OIL LEVEL CLEAR 13 CR23901

Page 25 - SECTION 4

RP100XD HD MIXING STAR ASSEMBLY

Page 26

14 CR529020 KEY CAP 114A 11S05B SCREW SET M12 X 20 114B 17S06 WASHER SPRING M12 117 CR210140 STAR MIXING 118 CR329053 KEY FEATHER MIXING STAR 119 CR7

Page 27

RP100XD HD MIXING STAR LIFTING ARRANGEMENT

Page 28 - 33 CR640003 EYE LIFTING 4

RP100XD HD MIXING STAR LIFTING ARRANGEMENT1 CR520175 PIVOT SHAFT 12 CR190017 PIVOT SHAFT BEARING 22A 333104020 NIPPLE GREASE 1/4 BSP STRAIGHT 22B 176

Page 29

RP100XD HD COVERS & GUARDS

Page 30

1 CR53100636 HOUSING ASSEMBLY PAN DRIVE MOTOR 11 CR53100805 HOUSING ASSEMBLY PAN DRIVE MOTOR OPP HAND 11A 11S05D SCREW SET M12 X 30 261B 267S07 WASH

Page 31

(2)13B 267S06 WASHER FLAT M10 713C 17S05 WASHER SPRING M10 713D 11S02AA SCREW SET M6 X 12 215 CR549146 GUARD PINION SHAFT (NOT ILLUS) UP TO S/No 601

Page 32

RP100XD HD MICROSWITCH, CAM & SENSOR ARRANGEMENT RED BLACK Sensor furthest away from Control Panel to upper side entry in panel:- CONDUIT

Page 33

1 CR220505 MICROSWITCH 12 CR549009 CAM 12A 11S02C SCREW SET M6 X 25 22B 17S03 WASHER SPRING M6 22C 267S04 WASHER FLAT M6 23 CR531793 SUPPORT, MICROSW

Page 34

OPERATING AND MAINTENANCE MANUALSECTION 1GENERAL

Page 35

1 CR229063 CONTROL PANEL ASSEMBLY C/W KEYS 11A 11S03C SCREW SET M8 X 30 41B 267S05 WASHER FLAT M8 81C 17S04 WASHER SPRING M8 41D 7S03 NUT M8 42 CR22

Page 36

RP100XD HD DECALS AND LOGOS CROKER CUMFLOW RP100XD HDCROKER CUMFLOW RP100XD HDCROKER CUMFLOW RP100XD HDCROKER CUMFLOW RP100XD HD 12 1

Page 37

1 CR85100807 DECAL RP100XD HD 22 V2003037 PLATE SERIAL NUMBER 13 101S05D RIVET POP 44 V2003039 DECAL 'WINGET' MEDIUM 25 V2003665 DECAL SLIN

Page 38 - BLACK

OPERATINGANDMAINTENANCE MANUALSECTION 5 ANCILLARY EQUIPMENT SPARE PARTS

Page 39

PAGE INTENTIONALLY BLANK

Page 40

1 CR26100858 FRAME LOWER 11A CR47100860 INSERT BLANKING 60 X 40 22 11S04G STOP SCREWS M10 X 45 23 7S04 NUT M10 44 CR26100857 FRAME UPPER 14A CR47100

Page 41

1 V2005120 PLATE - NOMENCLATURE/INSCRIPTION 12 101S05D RIVET POP 43 V2005132 TOOL KIT 14 CR54100774 TOOL BOX 15 11S04B SCREW SET M10 26 17S05 WASHER

Page 42 - RP100XD HD DECALS AND LOGOS

OPERATINGANDMAINTENANCE MANUALSECTION 6 ELECTRICAL SYSTEM

Page 43

CONTROL BOX WIRING LAYOUT

Page 45

COMPANY DETAILS AND GENERAL INFORMATIONFor any spares or service work, please contact:-Winget LimitedP.O. Box 41 Edgefold Industrial EstatePl

Page 51

OPERATINGANDMAINTENANCE MANUALSECTION 7 MISCELLANEOUS

Page 52

7.1 NOISE DETAILSMeasured in accordance with Directive 2000/14 EC the noise did not exceed104dB(a)LWA

Page 53

IMPORTANT NOTICEThe CUMFLOW RP100XD HD is a high performance mixerThe following precautions are necessary t

Page 54

THE MANUFACTURERS ACCEPT NO RESPONSIBILITY FOR ANYMODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THEFACTORY, UNLESS PREVIOUSLY AGREED IN WRITING. THEMA

Page 55 - SECTION 7

RP100XD HDOPERATIONAL AND SAFETYREQUIREMENTSPRE-DELIVERY1.1 Drive coupling alignments, pan and star meshing of pan rack and drive gear.1.2 Operating

Page 56 - 104dB(a)LWA

OPERATION5.1 Correct oil level in the gearboxes.5.2 Check the Mixing pan clear of loose nuts and bolts to prevent damage to fingers and blades.5.

Comments to this Manuals

No comments